The strong industrialization of our processes and the strict controls throughout the production chain allow us to ensure a high level of quality in the final product.
Some specific processes that help guarantee the highest quality of our components include oven painting, vacuum resin impregnation, TIG or ultrasonic welding of output terminals, and thermal crimping for Litz wire.
At DERBIO, tailored technological design is supported by highly industrialized manufacturing processes and strict quality control at every stage of production. This integrated approach allows us to deliver high-performance custom transformers and magnetic components that meet the most demanding technical specifications.
Our key production technologies include:
Through these advanced processes, we guarantee consistent quality, electrical performance, and long-term reliability for medium- and high-power switching converters worldwide.
The strong industrialization of our processes and the strict controls throughout the production chain allow us to ensure a high level of quality in the final product.
Some specific processes that help guarantee the highest quality of our components include oven painting, vacuum resin impregnation, TIG or ultrasonic welding of output terminals, and thermal crimping for Litz wire.
At DERBIO, we manufacture windings for high-frequency applications using Litz cable or litz wire, selected according to specific design requirements, available space, and insulation requirements. This flexibility allows us to optimize the electrical performance of components, reducing losses and improving overall system efficiency.
For applications that require high current management, such as power inductors or motor windings, we use flat wire technology, which has always been one of our strengths and which we carry out using proprietary machinery.
The cores of our components are primarily made from ferrite, but we also use other materials such as sintered materials, oriented grain laminations, and amorphous materials.
Thanks to our extensive experience, we design and develop more than 80% of our automation in-house. This allows us to maintain complete control over the entire production process, providing greater flexibility and responsiveness to customer requests, while adapting to market demands. We ensure extremely high repeatability, precision, and automation in our processes.
We use the most advanced technologies and equipment to guarantee the highest quality and reliability of our products.
