CNC PANTOGRAPH CUTTING

PRECISION AND FLEXIBILITY IN INTERNAL MACHINING

Pantograph cutting of insulating materials

Pantograph cutting is a machining process that allows for the shaping of plastics or composite materials with high precision and versatility. The cutters, guided by a CNC system, enable the creation of complex details and three-dimensional surfaces, ensuring reliable and consistent results.

As part of our production process, we use pantograph cutting for the precise and controlled machining of sheets intended for the manufacture of insulation components.

Pantograph cutting is an integrated part of Derbio’s production process: the machined sheets are used directly in the subsequent stages of assembly and fabrication of transformers and inductors, without the need for external machining.
This approach ensures direct control over quality, lead times, and technical specifications, contributing to the reliability and build quality of the finished product.

DERBIO's production focuses on products for medium- and high-power switching power supplies. In our manufacturing processes, we place particular emphasis on customization and quality, ensuring that every component meets our customers' specific needs.

Tailored Technological Design

The strong industrialization of our processes and the strict controls throughout the production chain allow us to ensure a high level of quality in the final product.

Some specific processes that help guarantee the highest quality of our components include oven painting, vacuum resin impregnation, TIG or ultrasonic welding of output terminals, and thermal crimping for Litz wire.

High precision cutting technology

The CNC pantograph allows for clean, uniform cuts, ensuring

  • High precision in cutting materials

  • optimization of production times

  • waste reduction

  • consistent quality across parts

  • adaptability to different geometries and thicknesses

Each die is manufactured according to a technical drawing, resulting in an efficient, stable process that is seamlessly integrated into the production cycle.

The use of pantograph cutting as an in-house machining process is a distinctive feature of Derbio’s production process, contributing to the manufacture of our transformers and inductors.